EQUIPMENT


At present we have three technological lines for SMT assembly:

1) assembly line I: production capacity: ca. 100 000 components per shift: stencil printer SSP-85, automated assembly machine SIEMENS SIPLACE, IR tunnel oven PATRON K6

2) assembly line II: production capacity: ca. 30 000 components per shift: stencil printer SR-230, automatic assembly machine OKANO II, reflow oven MR20A

3) assembly line III: production capacity: ca. 3 000 components per shift: paste deposition from a manual dispenser or above mentioned stencil printers, semi-automatic assembly machine “Mechatronika”, oven MR20A

Within a month we are able to mount up to 25 million of SMD components.
Automated Assembly Machine SIEMENS SIPLACE 80 S15
German manufacture

Placement rate: up to 15 000 cph
Number of placement heads: 2x12 Nozzle Collect and Place
Number of feeders – up to 230 trays of  8mm tapes
4-camera vision centering
Range of components: 0402 to PLCC44

Used for PCB series above 1 000 pieces.

zdjęcie automatu SIEMEN SIPLACE

Automatic assembly machine OKANO II
Japanese manufacture.

Placement rate: up to 7 000 cph
Number of placement heads: 3
Number of feeders: - 60 belt-feeders + centering station + 6 vibratory stick feeds
4-jaw mechanical centering
Range of components: from 0603 to PLCC

Used for PCB series above 300 pieces.

zdjęcie Okano

Automatic assembly machine OKANO II
 
Japanese manufacture

Placement rate: up to 3 500 cph
Number of placement heads: 2
Number of feeders: up to 48x8mm tapes
4-jaw mechanical centering
Range of components: from 0603 to SOL20

Used for PCB series above 50 pieces.

zdjęcie automatu Okano

Semi-automatic assembly machine Mechatronika
Polish manufacture.

Placement rate: up to 500 cph
Number of feeders: 45 position carousel feeders + 12 belt feeds
Range of components: from 0603 to PLCC

Used for PCB series below 50 pieces.

półautomat

Assembly oven PATRON K6
Polish manufacture.

PCB size - 250 x 600mm
Tunnel construction, IR heating
.

patron1mini.jpg (3775 bytes)

Reflow oven MR20A
Polish manufacture (“Mechatronika” company).

PCB size - 170 x 250mm (max. 220 x270)

piec1.jpg (4204 bytes)

Computer-assisted visual inspection station
Our company’s design and software.

PCB size - 210 x 290mm.
Enables checking correctness of components layout by comparison with the model recorded on the computer disc. The set consists of:
 - 600 dpi, USB 2.0 scanner
- PC computer
- optical magnifier

Stanowisko kontroli optycznej

PCB separator RP-320M
manufacturer: MIX company

Enables cutting of v-cut PCBs into single ones by means of two circular blades. Separation allows avoidance of mechanical stress which arises inside the laminate while breaking panels along the v-cut lines. Stresses inside the laminate can cause cracking of soldered components.

Servicing station

equipped with the set consisting of a camera, monitor and stereoscopic microscope. Thanks to the HD digital camera and large magnification, quick pinpointing of short-circuits and the so-called “cold solder joints” is possible as well as their precise repair.

stanowisko serwisowe

 

Translated by Danuta Gocławska